Service
Total Productive Maintenance (TPM)
Improve equipment reliability, maximize uptime and reduce breakdowns through globally proven Total Productive Maintenance strategies tailored for process-industry plants.
Overview
Where TPM makes the difference
Improve equipment reliability, maximize uptime and reduce breakdowns through globally proven Total Productive Maintenance strategies tailored for process-industry plants.
Who it's for
Maintenance managers, plant heads, and operations directors seeking to reduce breakdown frequency, increase machine availability, and build a proactive maintenance culture.
What it covers
The full scope of TPM
Core coverage
- Reduced unplanned downtime via autonomous and planned maintenance pillars
- Higher overall equipment effectiveness (OEE) and machine availability
- Predictive maintenance integration with condition monitoring systems
Specialised scope
- Operator ownership — shop-floor driven maintenance culture and accountability
- Continuous improvement (Kaizen) loops embedded into daily plant operations
- TPM pillar deployment roadmap, KPI tracking, and progress reviews
How it works
Online and on-site delivery
Remote when speed matters, on-site when presence is needed.
Online / Remote
- 01Remote TPM gap assessment and pillar readiness analysis
- 02Virtual TPM training and Kaizen facilitation sessions
- 03KPI dashboard setup and ongoing performance reviews
On-Site
- 01On-site TPM diagnostic walk and OEE measurement
- 02Pillar implementation support embedded with your maintenance team
- 03Hands-on autonomous maintenance and operator coaching sessions
Deliverables & Methodology
Rigorous engineering standards, global execution
How we guarantee operational readiness and asset reliability.
1. Rigorous Technical Reporting
Every diagnostic session, plant inspection, or process optimization audit yields an executive-grade engineering report. We deliver clear, data-backed root-cause analyses alongside a prioritized, step-by-step remediation timeline to resolve plant challenges rapidly.
2. OEM Standard Compliance
We align all machinery alignments, kiln adjustments, and automation configurations with international OEM protocols (F.L.Smidth, Polysius, KHD, ABB). Our advisory preserves your operational warranties and ensures conformity with ASME, OSHA, and EN safety and engineering codes.
3. Embedded Team Hand-Off
We do not believe in theoretical recommendations. Our specialists remain active during the transition phase, providing live on-site support and customized shop-floor training to ensure your local operations team is fully capable of managing the upgrades.
Get in touch
Have a challenge on your plant?
Describe what you're dealing with — our team responds within hours.